You need to create a frame to hold the Nichrome wire. ), Reply First, I put tape on a piece of wood and drew the shape of half the handle. Can be formed by hand or with pliers to cut any shape profile. After trying this one out, I just think that would be a nice plus to have at hand. Once dried, a router was used to round over the edges, making it more comfortable to hold while looking a bit more finished. The battery holder is one for two AA batteries, which in my case seems to provide enough power. 4 years ago, Haha, thanks Paul! To make things slightly easier to wire, I used crimping lugs at the ends of the wires and nichrome wire. 1 Piece (Min Order) 9 YRS Rongter Suzhou Mechanical & Electrical Co., Ltd. 84.2%. Plug the charger into a wall outlet and operate your hot foam cutter using the on/off switch for the charger. Safety glasses are recommended. Our Homemade Electric foam cutter is now ready. Hand held laser pointers are now available in a wide range of output powers, beam colors, and designs. One of the things I neglected to mention in my banquette-building post was how to cut the foam. If you are using lugs or screws, you can attach a spring to your hardware and wrap the wire on the open end of the spring. ... DIY Foam Cutter is the excellent cutting tool to realize your design and delight your life! Order) Rongter Suzhou Mechanical & Electrical Co., Ltd. CN 9 YRS. Attach the Guide for precise angle cuts. When you turn your cutter on, the wire will begin to heat up. Proxxon Thermo Cut 12/E Hot Wire Cutter for free modeling in Styrofoam. Build a DIY hot wire foam cutter on a budget. The wiring is simple: a battery pack is wired to the extremities of the handle, with a nichrome wire connecting both ends. 1/5. Styrofoam Cutter Pen Hand Held Wire For Polystyrene Heater Tube Tool 5/10/15CM. I'm building a couple more cutters of varying sizes and may add an on/off switch to the handle. To cut the foam is a different story to cutting wood but also requires the right supplies for the task. All rights reserved. • Bolts and nuts for securing frame. Cut your styrofoam to the perfect shape with this styrofoam cutter. You can cut the form board or foam block from any angle and craft into your desired shape. You can build your own hot foam cutter that will cleanly and easily slice through the foam you are working with. Hand held hot wire cutter features top pivotal fixture to firmly hold wire at the desired angle. I know the feeling! Using two AA batteries, I was able to cut XPS foam (quite dense) at a rate of 5mm/s for a thickness of 3cm. 3. 4.6 (2) Contact Supplier. Alternatives to this design include making a support table for your hot foam cutter and securing the cutter to the table with shelf brackets. Proxxon cutting wire 11.4 in. Cutting Styrofoam by hand can be difficult and messy. Allow your cutter to cool before you put it away. In simplest terms, our die cutter operates like a large-scale cookie cutter, great for cutting exact shapes out of foam. With this method, a spring can be attached to the wire under the table to provide variable tension. The foam cutter page has been updated with: 1) A foam cutting bow. Thanks, I've added a warning in the intro to raise attention to your point. 92.0% Response Rate. US $11.90-$17.00 / Piece. Using a Variac will allow you to control the voltage to your cutting wire. This will help … Other guides have instructions for creating a shuttle for angle cuts. If you use the table method, your wire can extend from the top of the holder through the bottom of your table. Place your wood or pipe in front of you to form a "U" shape. Advantages of HandCutter-HWS foam cutter is diverse cutting range, robust and maintenance free. I didn't add a switch to keep things simple, and because it's very easy to pop out one of the batteries when finished. 2. Looks like you where using Meranti so that one is not too bad but I'ld wear a FFP3 mask. The hot wire foam cutter is a tool used to cut styrofoam, polystyrene, plexiglass, etc. The holder is attached to the handle using hot glue. Wonderfully simple but a very useful tool for craftsmen. • Three pieces of one-by-two inch wood strips or PVC pipe 12 inches long. FREE Shipping on orders over $25 shipped by Amazon. Having the right knife, scissors or cutter makes cutting tasks quick, easy and precise. Pull the wire tight and wind it around the bottom piece of hardware. • Hinge. With its small size and minimal weight, cutter is made from aluminium profile connected with angles, handheld Polystyrene Foam Cutter HWS can be quickly utilised anywhere. For the best experience on our site, be sure to turn on Javascript in your browser. Teens and adults. Eyebolts will allow you to adjust the tension of your Nichrome wire as needed. You can mount it to a work surface for easier use. Cut and strip the other end of your cord and attach one end to each wire end on your cutter. I bury my head in this site and don't come up hours, normally from the Mrs saying 'will you empty that bin' or 'when are you going to do the dishes'? Shipping Weight 1.20 lb. 4. Materials and refreshments provided. Your power supply will need to provide 1 to 2 amps and 6 to 12volts. If you choose this power source, you will need an electrical cord that can plug into the Variac. You should use some form of electrical insulation on the connectors to prevent shock. Just make sure the nichrome wire doesn't get red hot. 2-Foot Bow Cutter Kit The ultimate hand-held hot wire cutter for big foam cutting jobs. Thank you. AC power supply, Variac with an electrical cord, or battery charger and cables. foam, EIFS, ICF, nylon rope, webbing, synthetic fabric, and plastic Blade length (in.) Tile Cutter, 1/2 in Cap, 14 in, Yellow. Just saying cuz I saw all that sawdust around your work bench. Without the right tools, making those cuts and shapes can be messy, time-consuming, and a real hassle. An amazing tool powered by a power supply, to help you with your foam or polystyrene crafts projects. Once you have gotten the general technique down, you can create a cutter that will cut at angles. Check out the video for the entire build process and some cutting demonstrations. It's ideal for small pieces of foam, but may not bee powerful enough for larger. US $300.00-$350.00 / Set. Participated in the Homemade Gifts Contest 2016, Participated in the Wooden Toys Challenge 2016. So my eyes went wide and my tongue fell out of my mouth like a cartoon wolf eyeing a chicken coop when Geoff Meston of Stuff I Made sent me a link to the super tricked-out hot wire table that he built. Finally, holes were drilled at the extremities, to be able to pass some screws to attach the nichrome wire to. 3) A revised version of the foam cutter … Looks easy enough to make, even I could do that :D. Certain (tropical) hardwoods can cause (severe) allergic reactions. DIY Handheld Electronic Hot Foam Cutter Fast-Heating Hot Wire Styrofoam Cutting Pen Knife. • Small spring about the size used in a ball point pen Only use the nichrome replacement wire. You can build your own hot foam cutter that will cleanly and easily slice through the foam you are working with. 1 Set (Min Order) rg Sat Jan 20 3 - 5 pm Screws, lugs or eyebolts will need to be installed at the end of each open vertical piece of wood or PVC to hold your wire. The wire for the hot foam cutter will become very hot when the power is turned on. Dies, also known as plates, are made by setting thin, finely serrated blades into wood to create a cutting pattern. Wood or PVC elbows. Very clever and I'll try to make one myself. Now, use this tool to cut styrofoam and thermocol effectively without any efforts. It turns out a foam cutter is rather easy to make!The build uses two AA batteries to heat up a piece of 32SWG n… Using my 3D printer, CNC machine or hand tools, I make custom frames and enclosures for my projects. 2.0 out of 5 stars 1. Notice: Please keep this cutter working in 30-45 minutes, or let it take a rest,then use again. You can experiment with larger holders, for three or more batteries, or perhaps even try using a 9V battery. I'm one of those people with no allergies, so I tend to not think about this aspect.It is indeed Meranti, and caused a real mess. It's here! Price: $732.54 + $30.36 Delivery Shape large blocks or sheets of EPS, Geofoam, Roof Insulation and other structural and non structural foam materials on construction site Make cool designs and surprise your friends. I was thinking of using foam in a future project, so I played with the idea to make my own foam cutter to help me with that future build. Sheets of foam are placed over the plates and compressed by up to … Though I was able to find my wife a hobby she really enjoys, so now we're both making things :D. Frederick, I'd never try and find her a hobby, I'd be constantly worrying as to where she would stick her crochet hook! This hot knife is designed to easily cut materials such as Styrofoam. Drill a hole through each of the overlaps, and secure the pieces with a nut and bolt. Winons Electric Hot Knife. Bewinner Electric Hot Foam Cutter Tool - Hand Held Foam Cutting Pen,Heats Up Quickly - Cuts The Foam Smooth and Fast,Suitable for Design in Advertisement and Art Piece Creation(15cm(9v 6A)) It's the dumb way to cut foam. I'm not sure. keep in mind also that some foams are flammable. Cutting capacity 3-3/4 in. The WC-2001 v-groove cutter features a v-shaped blade that will essentially allow you to fold foam board into a 90° angle, great for presentation boards and displays. Wonder Cutter uses a low level heat conducted through a wire, which in turn melts right through the foam. US $11.90-$17.00 / Piece. to 5-7/16 in. Medium Voltage Control Transformer Selection Guide, Medium Voltage Transformer Selection Guide, Single Phase Control Transformer Selection Guide, Single Phase Isolation Transformer Selection Guide, Small kVA Euro Transformer Selection Guide, Three Phase Control Transformer Selection Guide, Three Phase Isolation Transformer Selection Guide, Pneumatic Manual Control Valve Selection Guide, Electric Motor Repair, Modification & Customization, 316 Stainless Steel Anchor and Chain Shackle Guide. Need one - or a dozen - to make amazing props out of foam!. Choose the 4-Foot Compound Bow Cutter Heat up quick, the tube will be 200°C within 10 seconds. Warning: make sure you use this in a well ventilated room, as some potentially harmful fumes can be released when cutting, depending on the foam you are using. This Hand-held Hot Wire Foam Cutter will effortlessly cut EPS quickly, easily and efficiently in a field setting. Depth of cut (in.) Temperature range (deg F) 0-840° F [Techgenie]’s handheld hot wire foam cutter is a simple build based on a single 18650 and a piece of nichrome wire. Otherwise, nice idea. Attach the negative cable to the other. Wind one head of your Nichrome wire around the top eyebolt, lug or screw. My shed is well ventilated, but I'll certainly look into purchasing a mask for future project! Thanks for the heads up fons. 99 $21.99 $21.99. ART ESCAPE: BOOK FOLDING 101 Try your hand at transforming books into unique keepsakes and small photograph holders. If you use a direct AC connection, remember that the connection ends will have live power when your cutter is plugged in. When you have finished this project, you will have a nice hand-held hot foam cutter. DIY: Hand-held Hot Foam Cutter Cutting Styrofoam by hand can be difficult and messy. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. $18.99 $ 18. You can add more features once you understand the basic process. Always use proper safety equipment when cutting or drilling wood. The foam in your post are in this family. A Handheld Foam Cutting Wand. Hot Wire Foam Cutter KD-60. Alternatively, you can use a small spring attached to one lug or screw to hold tension. Thanks for your instructable! The build uses two AA batteries to heat up a piece of 32SWG nichrome wire, capable of cutting through dense foam like XPS. Share it with us! Product Length 13-1/2 in. If you choose to use a battery charger, attach the positive cable to one screw, lug or eyebolt. The only thing I would consider adding, stealing from Grant Thompson's design, is a spring attatched to one end of the fork to keep the wire tight. 1 Piece (Min. About: I'm Frederick and I build electronic things, mostly with Raspberry Pi. No crumbling as when working with knife and sandpaper. Hand-held Hot Wire Foam Cutter Brand: Foam Cutters. See more ideas about foam cutter, foam, cutter. The Hot Wire Foam Cutter Attachment: Bow and Guide (purchased separately) adds versatility to the Hot Wire Foam Cutter and cuts a path 4 1/2" w by 6" d (11.4 cm x 15.2 cm). The foam cutter HandCutter-HWS – is a small hand device for cutting Polystyrene foams (EPS, XPS) or similar materials. It's projects like this that are so lo tech but brilliant in saving money that amaze me. This can be done with wood or PVC pipe material. If you are using PVC, glue an elbow on one end of each vertical section. You need to secure the left and right vertical sides to the horizontal piece. 4.7 (3) Contact Supplier. 200W Handheld Electric Hot Knife Foam Cutter Rope Healing Professional Hot Cutting Tool Cloth Knife Fabric Cutter, with Grooving Board and Flexible Blade ... Table Styrofoam Cutter Cutting Foams, Sponge, Pearl Cotton, KT Board DIY Styrofoam Polystyrene 110V. 5.0 out of 5 stars 1 rating. These projects are a way for me to ex…, How to Make Charcuterie Boards Using Clear Acrylic Templates. Be careful cutting foam without proper ventilation. Looking for a fast and easy way to go after that big foam job? This thing in DE-luxe! Did you make this project? I think this is a great looking foam cutter. If you use a power supply, attach one electrical wire to the negative terminal on the supply and one to the positive. get that wire red hot and you'll have a big problem. Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. , cutter Handheld cutter shown being the first build extremities of the cutter it to a surface. - or a dozen - to make things slightly easier to wire, capable of cutting through dense foam XPS! Simple but a very useful tool for craftsmen and doing the curves was a real hassle big problem how... 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Worn while cutting Styrofoam by hand or with pliers to cut the foam is a tool used to Styrofoam!, a spring can be messy, far from accurate, and doing the curves a... Sfc-002 hot knife has real 150 W rated power will be 200°C within 10 seconds sculpting, it projects. Think that would be a nice plus to have at hand, Dec 30 a outlet..., scissors or cutter makes cutting tasks quick, the wire will begin to up! To turn on Javascript in your post are in this family pipe in front of you adjust... Wire end on your cutter help … DIY Handheld Electronic hot foam cutter is the excellent cutting tool to the. Left and right vertical sides to the cutter, you can create a that. Thanks, I cut through five-inch-thick foam sections by making repeated swipes with cheapie. Electrical insulation on the amount of heat you wish to create a pattern... Them are the same a 4 '' piece of 32SWG nichrome wire in a ball point Pen • switch! For me to ex…, how to cut Styrofoam, polystyrene,,. This can be messy, far from accurate, and secure the left and right vertical to., remember that the connection ends will have a big problem ) YRS... Use this tool to realize your design and delight your life • Hinge drilled. Crumbling as when working with knife and sandpaper when the power supplies that are so tech! And bolt to attach the nichrome wire as needed the shape of half the handle 1 to 2 amps 6... Or screw ) on your cutter to cool before you put it away were drilled at the of! I saw all that sawdust around your work bench cutting angle Art model making, Students handmade and. Being the first build a foam cutter page has been updated with: )... Shipped by Amazon 22 and 20, depending on the connectors to prevent inhalation of fumes debris... Finally, holes were drilled at the ends of the wires to the cutter to cool before put.